water based epoxy floor paint factory

Water-based epoxy orange grain topcoat has a place in the coating market with its unique decorative effect and practical performance. ​Environmental protection properties Safe and harmless: Using water as a solvent, it does not contain any harmful organic solvents, which eliminates the harm of volatile organic compounds to human health and the environment from the root. When furniture manufacturers use this paint to paint the surface of furniture, workers do not need to worry about pungent odors and harmful gases inhaled during the production process, which ensures occupational health; finished furniture will not release harmful substances after entering the home, creating a safe living environment for consumers. ​ Compliance with environmental regulations: It has passed a number of strict environmental certifications, such as the China Environmental Labeling Product Certification, etc. Whether in the domestic or international market, it meets various environmental regulations and provides strong support for the company's products to enter the market. ​   Performance highlights Unique decorative effect: It can form a concave and convex texture similar to the surface of orange peel. This unique orange grain effect brings rich layering and three-dimensionality to the surface of objects. In the coating of metal columns in the hotel lobby, the orange grain topcoat makes the originally monotonous metal surface artistic and enhances the style of the entire space; in the coating of equipment shells, the orange grain effect is not only beautiful, but also can effectively cover up the minor defects generated during the production process and improve the appearance quality of the product. ​ Good physical properties: It has excellent wear resistance and impact resistance. The concave and convex texture structure can disperse external forces. In daily use, even if it is slightly bumped or rubbed, the coating is not easily damaged. For example, after the outdoor billboard frame is coated with orange grain topcoat, it can still keep the coating intact in harsh environments such as wind, sun, sand and dust, and extend the service life of the billboard. At the same time, its corrosion resistance is also very excellent, and it can adapt to complex environments such as humidity, acid and alkali, and is suitable for surface protection of chemical equipment, coastal facilities, etc. ​   Key construction ​ Substrate pretreatment: Thoroughly clean the substrate before construction to remove impurities such as oil, rust, and dust. For metal substrates, sandblasting or shot blasting can be used to improve surface roughness and enhance coating adhesion; for wooden substrates, grinding and gap filling are required to ensure a smooth surface. ​ Spraying process control: Spraying is used for construction. By adjusting the caliber of the spray gun (commonly used caliber is 1.5 - 2.5mm), spraying pressure (generally controlled at 0.3 - 0.5MPa), spraying distance (recommended to be kept at 20 - 30cm) and other parameters, the size and density of the orange grain can be accurately controlled. For example, if you want to get a larger orange grain effect, you can increase the caliber of the spray gun and reduce the spraying pressure appropriately; if you want fine orange grain, do the opposite. At the same time, the temperature and humidity of the construction environment have a significant impact on the orange grain effect. The optimal construction temperature is 5℃ - 35℃, and the relative humidity is not more than 85%. Too high or too low temperature and humidity may cause uneven orange grain or poor drying of the coating. ​ Drying and curing: After spraying, the coating needs to be dried and cured in a suitable environment. Generally, the surface drying time is 1-2 hours, and the actual drying time is 24-48 hours. During the drying process, avoid dust and debris from contaminating the coating to ensure the final effect.

In places where surface wear resistance is extremely high, water-based epoxy super wear-resistant topcoat stands out with its excellent performance. ​ Environmentally friendly characteristics Zero pollution guarantee: using water-based formula, no harmful organic solvent emissions during production, construction and use, providing safety for the indoor environment. Use in crowded places such as school playground stands and gymnasium floors will not threaten the health of students and athletes, creating a healthy and green sports and learning environment. ​ Environmental certification blessing: obtained a number of authoritative environmental certifications at home and abroad, such as the EU SGS environmental testing certification, proving that it has reached the international leading level in environmental performance and enhanced users' trust in the product. ​ Excellent performance Super wear-resistant performance: through special formula and advanced production process, the coating has extremely high hardness and toughness. According to laboratory tests, its wear resistance is 3-5 times that of ordinary epoxy topcoat. In places with an average daily flow of tens of thousands of people, such as shopping malls and supermarkets, the floor using water-based epoxy super wear-resistant topcoat can still maintain good appearance and performance after 3-5 years of use, greatly reducing the frequency and cost of floor renovation. ​ Excellent stain resistance and easy cleaning: The dense coating structure effectively prevents stains from penetrating. Whether it is beverages, oil stains or other stains, it can be easily wiped clean with ordinary detergents and cleaning tools. In restaurant floor coating, facing common stains such as food residues and oil stains, the stain resistance of super wear-resistant topcoat makes floor cleaning simple and quick, improving the restaurant's sanitation environment and operating efficiency. ​ Excellent comprehensive performance: In addition to wear resistance and stain resistance, it also has good corrosion resistance, weather resistance and adhesion. In outdoor parking lots, the topcoat can keep the coating from fading and cracking under long-term exposure to sunlight, rain and vehicle rolling; in industrial workshops, it can always protect the substrate from damage in the face of various chemicals and mechanical wear, and closely bond with the substrate to ensure long-term and stable protection. ​ Construction specifications and key points ​ Strict substrate treatment: The substrate is fully treated before construction to ensure that there is no oil, dust or impurities on the surface. For concrete substrates, grinding and vacuuming are required to make the surface roughness reach a certain standard to enhance the adhesion of the coating; for metal substrates, rust removal and passivation treatment are required. For example, when constructing the floor of a large logistics warehouse, after the concrete base surface is ground, it is necessary to use a professional floor vacuum cleaner to thoroughly clean the dust, and then apply the primer to further seal the base surface and improve adhesion. ​ Accurate paint mixing: Accurately mix the paint according to the proportion specified by the product, and fully mix the main agent, curing agent and diluent. Pay attention to the stirring speed and time during the mixing process to avoid excessive bubbles. Generally, low-speed stirring is adopted, and the stirring time is controlled within 8-10 minutes. The prepared paint should be used up within the prescribed use time to avoid affecting the performance of the coating. ​ Multi-layer fine construction: Generally, a multi-layer construction process is adopted, including primer, intermediate reinforcement layer and topcoat. The primer plays the role of sealing the base surface and enhancing adhesion; the intermediate reinforcement layer can be scraped with quartz sand or troweled with epoxy mortar according to actual needs to increase the thickness and wear resistance of the coating; the topcoat gives the surface the final protection and decorative effect. The thickness and uniformity of each layer should be controlled, and the drying time between layers should be strictly controlled to ensure that the coating is fully cured. Generally, the drying time of the primer is 4-6 hours, the drying time of the intermediate reinforcement layer is 12-24 hours, and the drying time of the topcoat is 24-48 hours. The specific time should be adjusted appropriately according to the ambient temperature and humidity. After the construction is completed, the coating needs to be maintained. During the maintenance period, avoid the passage of people and vehicles. The maintenance time is generally about 7 days to ensure that the coating reaches the best performance.

In the field of architectural decoration and industrial flooring, water-based epoxy self-leveling paint has become an ideal choice for many projects with its unique advantages. The following is a detailed introduction to this product from multiple dimensions. ​ Environmental protection characteristics Low VOC emissions: Using water as a diluent, it abandons organic solvents such as benzene, toluene, and xylene, and there is almost no irritating odor during the construction process. According to the test of authoritative institutions, its VOC content is far lower than the national standard. When used in home decoration, it can effectively avoid indoor air pollution caused by the volatilization of harmful gases from paint, and protect the health of the family. In places such as hospitals and schools that have strict requirements on air quality, water-based epoxy self-leveling paint also fully meets environmental protection standards and will not have adverse effects on sensitive people. ​ Sustainable development: The production process follows the green concept, from the selection of raw materials to the optimization of production processes, it is committed to reducing the load on the environment. The use of this product is in line with the current trend of the construction industry to transform into a low-carbon and environmentally friendly one, helping the project obtain green building certification.​ Performance Advantages​ Excellent leveling: The special formula gives it excellent leveling performance. During construction, the paint automatically flows on the ground like a liquid mirror, forming a smooth and seamless coating. Taking the underground garage of a large commercial complex as an example, after using water-based epoxy self-leveling paint, the flatness of the ground is greatly improved, which is not only visually beautiful and atmospheric, but also reduces the bumpy feeling when the vehicle is driving. At the same time, the smooth surface also reduces the adhesion of dust and stains, making cleaning work easy and efficient. ​ High hardness and wear resistance: The coating has high hardness and can withstand frequent human and logistics rolling. In industrial plants, forklifts and heavy equipment operate for a long time, and ordinary floor coatings are prone to scratches and wear. The coating formed by water-based epoxy self-leveling paint can effectively resist such wear. After testing, under normal use, its wear life can reach 5-8 years, greatly reducing the maintenance cost and frequency of the ground. ​ Excellent corrosion resistance: It has strong chemical corrosion resistance and can resist the erosion of chemicals such as acids, alkalis, and salts. In the workshop of a chemical plant, various chemical reagents may spill on the ground. This paint can protect the ground substrate from corrosion, maintain the stability of the floor structure, and extend the service life. At the same time, in a humid environment, it is not easy to peel or fall off, and has good moisture-proof performance. ​ Construction points​ Surface treatment: Before construction, the surface must be flat, dry, oil-free, and dust-free. For uneven floors, a grinder should be used for grinding; places with cracks or holes should be filled with repair materials to make them flat. For example, in the renovation project of old factory buildings, there are a lot of cracks and sanding on the ground. After thorough grinding and repair, the adhesion and overall effect of the subsequent coating can be guaranteed. ​ Paint preparation: Strictly prepare the paint according to the proportion specified in the product manual, and fully stir the main agent and curing agent. The stirring time is generally not less than 5 minutes to ensure uniform mixing and avoid degradation of coating performance due to improper preparation. ​ Multi-layer construction process: Usually, primer, mid-coat, and topcoat are used for multi-layer construction. The primer seals the base surface and enhances adhesion; the midcoat increases the coating thickness and improves wear resistance and compression resistance. Generally, quartz sand is applied by scraping or troweling according to actual needs; the topcoat gives the floor the final decorative and protective effect. After each layer of construction is completed, it is necessary to wait for the coating to completely dry and solidify (the drying time varies depending on the ambient temperature and humidity, generally 24-48 hours) before the next layer can be constructed .

In today's pursuit of green environmental protection and high-performance materials, water-based acrylic floor paint has gradually become the preferred solution for floor coating in industrial, commercial and outdoor places with its unique advantages. This article will comprehensively analyze its performance characteristics, application scenarios, construction technology and precautions to help you gain a deeper understanding of this innovative material. 1. The core advantages of water-based acrylic floor paint Environmentally friendly and non-toxic Water is used as a diluent, no curing agent is required, the volatile organic compound (VOC) content is extremely low, there is no odor during the construction process, and it is harmless to the human body and the environment. Excellent weather resistance It is resistant to ultraviolet rays and rain erosion, and can maintain color stability after long-term exposure to the outdoors. It is suitable for open-air places such as stadiums and pedestrian walkways. High wear resistance and impact resistance The paint film has high hardness (up to H grade) and excellent wear resistance (1000g/10000 turn loss ≤0.1g). It can withstand frequent mechanical friction and heavy impact, and is suitable for high-load environments such as workshops and parking lots. Convenient construction Single-component design, no need to adjust the proportion, simple construction process, fast drying speed (surface drying ≤ 0.5 hours, actual drying ≤ 6 hours), saving time and cost. Both decorative and functional Rich colors, smooth and easy to clean surface, and can also improve gloss and waterproof performance through topcoat to meet the aesthetic and practical needs of different scenes. 2.Applicable scenarios: multi-field coverage from industry to life Sports venues: such as basketball courts and tennis courts, providing a comfortable sports experience with anti-slip cushioning. Outdoor public areas: children's playgrounds, community trails, weather resistance to ensure long-term use. Industrial and commercial places: workshops, warehouses, parking lots, wear resistance and pressure resistance to extend the life of the ground. Special environments: hospitals, schools and other places that require antibacterial and mildew resistance, easy to clean properties to maintain hygiene. 3. Detailed explanation of construction process The construction of water-based acrylic floor paint must strictly follow the steps to ensure the final effect: Base treatment The new floor needs to be maintained for 28 days, remove dust and oil (can be cleaned with thinner water), and ensure that the base surface is dry (water content ≤6%) and flat (voids ≤2.5mm). If the base surface is too alkaline, it needs to be neutralized by pickling with 5%~8% hydrochloric acid. Primer construction Roll or brush the sealing primer, and cover it with a thin coating (6-8㎡/kg) to enhance the adhesion of the base surface. Middle coating construction The topcoat is mixed with 80-100 mesh quartz sand and scraped with a thickness of 0.3-0.5mm, and polished to improve the pressure resistance. Topcoat construction Roll or scrape the topcoat in two times (4-5㎡/kg) to ensure uniform color and no missing coating. Topcoat (optional) Spray silicone acrylic topcoat to improve brightness and stain resistance, with a dosage of about 6㎡/kg. 4.Key construction precautions Environmental requirements: Construction temperature ≥10℃, humidity ≤90%, avoid working in the sun or rainy days. Curation cycle: The topcoat needs to be dried for 24 hours before people can go on it, and it will be completely cured after 7 days. The curing time needs to be extended in low temperature environments. Safety protection: When handling old coatings, it is necessary to prevent lead dust from being inhaled, and pregnant women should avoid contact. 5.Comparison with epoxy floor paint Water-based acrylic floor paint is superior to epoxy floor paint in outdoor weather resistance, environmental protection and construction convenience, but epoxy paint is more outstanding in chemical corrosion resistance and gloss. Therefore, the former is more suitable for outdoor and high humidity environments, while the latter is suitable for indoor precision places.

In the field of outdoor ground decoration and protection, floor paint plays a vital role. With the continuous advancement of science and technology, a water-based nano outdoor weather-resistant floor paint that combines environmental protection, high performance and long life has come into being, becoming an ideal choice for outdoor ground treatment. ​ 1. Product features: technology empowerment, excellent performance​ Nanotechnology blessing, super weather resistance​ Water-based nano outdoor weather-resistant floor paint uses advanced nano-composite technology to evenly disperse nano-scale particles in the coating system. These nanoparticles are like tough "protective shields" that can effectively block the erosion of the ground by external environmental factors such as ultraviolet rays, rain, wind and snow. According to professional testing, the weather resistance life of this floor paint in harsh outdoor environments can reach 2-3 times that of ordinary floor paint, greatly reducing the frequency and cost of ground maintenance.​ Water-based, environmentally friendly, green and healthy​ It uses water as the dispersion medium, does not contain harmful substances such as organic solvents, benzene, formaldehyde, etc., and does not release irritating odors during construction and use, which is friendly to human health and the environment. It conforms to the green environmental protection concept advocated by the world today, and is suitable for outdoor places with high environmental protection requirements such as parks, schools, and communities. ​ Excellent physical properties​ It has excellent wear resistance and impact resistance, and can withstand long-term mechanical loads such as vehicle rolling and pedestrian trampling. At the same time, the paint film has high hardness and good flexibility, which can adapt to slight cracking and deformation of the ground, maintaining the integrity and beauty of the ground. In addition, the surface is smooth and dense, not easy to be stained with dust and stains, and easy to clean and maintain. ​ 2. Application scenarios: Widely adaptable to create diverse outdoor spaces​ Municipal roads and squares​ In urban municipal construction, roads and squares are areas with dense traffic and traffic, and the durability and aesthetics of the ground are extremely high. Water-based nano outdoor weather-resistant floor paint can be used for municipal sidewalks, pedestrian streets, civic squares, etc. Its rich colors and diverse textures can add vitality and charm to the city, while effectively resisting damage such as vehicle exhaust, rain and snow erosion, and extending the service life of the ground. ​ Parking lots and transportation hubs​ Parking lots and transportation hubs are subjected to the rolling and friction of a large number of vehicles every day, and ordinary floor paints are prone to wear and peeling. With its excellent wear resistance and weather resistance, this floor paint can play a stable role in these high-load environments and keep the ground flat and tidy. At the same time, its good anti-slip performance can improve the safety of vehicles and pedestrians. ​ Garden landscape and leisure places​ Parks, scenic spots, golf courses and other garden landscapes and leisure places focus on the integration and coordination of the ground and the natural environment. Water-based nano outdoor weather-resistant floor paint can provide a variety of colors and effects according to different design requirements, such as imitation stone grain, wood grain, etc., to create a natural and beautiful outdoor space. Moreover, its environmentally friendly characteristics will not pollute plants and soil, protecting the ecological environment.​ Industrial plants and logistics parks​ The ground of industrial plants and logistics parks needs to withstand high-intensity loads such as heavy machinery and cargo transportation, and may also face erosion from oil, chemicals, etc. This floor paint has excellent chemical corrosion resistance and heavy load resistance, which can effectively protect the ground from damage, improve the cleanliness and safety of the plant area, and reduce maintenance costs. ​

Under the dual waves of smart cities and sustainable development, waterborne epoxy floor paint is no longer limited to ground protection, but has become an important carrier of intelligent and ecological building space. This article analyzes its future potential from the perspective of application scenario expansion and industrial chain collaboration.   "Breaking the Boundary" and Deepening of Application Scenarios 1.Supporting Upgrades of Industry 4.0 The high-voltage and anti-static requirements of smart factories for floors have spawned customized solutions. For example, semiconductor workshops use conductive waterborne epoxy paint, and the electrostatic dissipation efficiency reaches 10^6-10^9Ω, ensuring the safety of precision instruments. In the field of warehousing and logistics, high wear-resistant coatings (hardness above 5H) are combined with AGV robot navigation systems to achieve seamless connection between floor functions and automated equipment.   2 .Green transformation of urban public spaces Subway stations, hospitals and other places use anti-slip and antibacterial waterborne epoxy paint to reduce public safety accidents. In a renovation project of a tertiary hospital in Hangzhou, the construction period of water-based paint was shortened by 30%, and it can be put into use 7 days after the operation. The commercial complex improves the aesthetics of the space through color customization (such as Morandi color system), and uses high-gloss topcoat to reduce lighting energy consumption, which meets the requirements of green building certification.   Industry chain collaboration: full-chain innovation from raw materials to services  1. Green revolution of upstream raw materials Biological-based epoxy resin replaces petroleum-derived ingredients to reduce carbon footprint. The corn stalk extract-based resin developed by a certain company has a bio-based content of 30% and has been certified by the EU Ecolabel. The addition of nanofillers (such as graphene) improves the thermal conductivity and UV resistance of the coating, extending the outdoor service life to more than 15 years.   2 .Digital transformation of downstream services AR simulation technology is introduced on the construction end, and customers can preview the floor effect in real time and adjust the design plan to reduce the rework rate. A certain platform optimizes the material ratio through AI algorithm and reduces construction loss by 20%. The operation and maintenance end relies on the Internet of Things platform to provide floor health monitoring and preventive maintenance services, forming a new "product + service" profit model.    Future challenges and strategic choices 1 .Balance between cost and performance Price fluctuations of raw materials for water-based epoxy floor paint (such as epoxy resin) affect profit margins, and companies need to control costs through large-scale production and supply chain optimization. In terms of performance, further improve weather resistance (such as -30℃ to 80℃ temperature difference adaptation) to expand outdoor applications49.    2. Standardization and brand internationalization Domestic industry standards are not yet unified, and it is necessary to learn from European and American ASTM standards to establish a mandatory certification system to eliminate market chaos. Brands going overseas need to break through technical barriers, such as entering the North American market through UL certification, or cooperating with local contractors to provide localized services.  

With the tightening of global environmental protection policies and the awakening of consumers' health awareness, water-based epoxy floor paint is standing out from traditional floor coatings with its low VOC, non-toxic and environmentally friendly characteristics.   The "dual engine" of environmental protection policies and market demand Policy dividends continue to be released China's "dual carbon" goals and global environmental protection policies such as the EU REACH regulations force the paint industry to reduce VOC emissions. The VOC content of waterborne epoxy floor paint is only 1/10 of that of traditional solvent-based products, making it a key target of policy support. Many places in China impose consumption taxes on high-pollution coatings (such as a tax rate of 4% for coatings with a VOC content of ＞420g/L), which further accelerates the replacement process of waterborne products.  

 A green leader in the flooring field for 20 years Guangdong Fengshuo New Materials Co., Ltd. is a comprehensive high-tech floor coating company integrating R&D, production, sales and technical services. For 20 years, we have always taken "green, healthy, low-carbon and environmentally friendly" as our core development concept, and are committed to providing high-quality flooring solutions to global customers. With strong R&D capabilities, advanced production technology and a complete service system, we have become a benchmark brand in China's floor coating industry. Core product: Water-based epoxy floor paint-a perfect combination of environmental protection and performance Among many product lines, water-based epoxy floor paint is our proud star product, which leads the industry trend with six core advantages: 1. Environmentally friendly and healthy, no odor With water as the solvent, the VOC content is extremely low, there is no irritating odor during construction and use, which meets international environmental standards, and is especially suitable for hospitals, schools, laboratories and other places with strict requirements on air quality. 2. Super strong adhesion, durable The nano-level modification technology is used, the coating is tightly combined with the base surface, with excellent pressure resistance and wear resistance, and it will not fall off or bubble after long-term use. 3. Excellent leveling, beautiful and smooth The self-leveling formula design makes the surface smooth as a mirror after construction, and the color is uniform, meeting the aesthetic needs of high-end commercial and industrial scenes. 4. Excellent anti-cracking performance The special elastic resin material effectively resists temperature difference and base surface deformation, avoiding cracking problems caused by shrinkage or expansion. 5. Waterproof and moisture-proof, strong adaptability The dense coating structure can block water vapor penetration and is suitable for humid environments such as underground parking lots and storage workshops. 6. Class B flame retardant, safe and worry-free It has passed the national fire protection standard certification, does not support combustion when encountering fire, and effectively improves the fire safety level of public places. Fengshuo's strength: full industry chain guarantee, empowering partners As a comprehensive high-tech enterprise, we have a full industry chain layout covering R&D, production and sales: R&D center: 30+ professional technicians, continuously developing innovative formulas, and launching 5-10 new products that meet market demand every year. Production base: 15,000㎡ modern factory area, equipped with 2 fully automatic production lines, with an annual production capacity of 20,000 tons, supporting fast delivery. Quality assurance: Passed ISO 9001 quality management system certification, and strictly controlled from raw material procurement to finished product delivery. Case experience: Serving more than 1,000+ projects worldwide, covering factories, hospitals, schools, commercial complexes and other fields, with an excellent reputation. Global agent recruitment: win-win cooperation, share new opportunities for green flooring As global environmental protection policies become stricter, the water-based paint market is experiencing explosive growth! We sincerely invite partners who meet the following conditions to join the Fengshuo global agency network: Target partners: paint trading companies, wholesalers, floor construction companies, construction engineering companies, etc. Cooperation advantages: ✅ High profit margin: Direct supply from the manufacturer, strong price competitiveness, and support for customized profit plans. ✅ Regional protection: Strictly divide the agency area to protect the rights and interests of partners. ✅ All-round support: Provide technical training, brand promotion, construction guidance and after-sales service system. ✅ Flexible cooperation: Support OEM and small batch trial orders to lower the threshold for cooperation.  Join Fengshuo and seize the blue ocean market of environmentally friendly flooring If you want to be an agent for a flooring product that has both environmental value and market potential, Guangdong Fengshuo New Materials will be your best choice! We look forward to working with global partners to jointly explore a new future for green buildings with high-quality water-based epoxy floor paint as the core. Take action now and start cooperation!   Guangdong Fengshuo New Materials Co., Ltd. Rooted in environmental protection technology, serving global floors!  

Although oil-based floor paint has excellent performance, its environmental issues are becoming the main bottleneck of development. The following is an analysis of its challenges and transformation directions: 1. Environmental shortcomings: VOC and health risks Oil-based paint uses toluene and xylene as solvents, and releases a large amount of irritating odors and harmful gases (such as formaldehyde) during construction. Long-term exposure may cause respiratory diseases. A typical case is that the garage of a residential community in Shenzhen used solvent-based floor paint, which caused collective discomfort to the owners and was eventually forced to replace it with water-soluble paint. 2. Policy restrictions and market shrinkage Many places have issued policies to restrict the use of solvent-based paints (such as Shenzhen’s ban since 2015), pushing the industry to transform to water-based paint. The flammability of oil-based paint also increases storage and transportation risks. 3. Alternatives: The rise of water-based paint Water-based paint uses water as a solvent, has extremely low VOC emissions, and has a hardness of up to 4H (higher than 2H for oil-based paint), achieving a balance between wear resistance and environmental protection. Some construction teams adopt the "water-bottom oil-surface" strategy to combine the advantages of both to reduce costs. 4. The future of oil-based paint: technical improvement and scene segmentation Low-VOC formula research and development: Develop products that meet the new national standards by reducing the proportion of harmful solvents; Special scene retention: such as extreme wear resistance requirements or temporary projects, still relying on the performance advantages of oil-based paint